Hydraulic tensioners have a tendency to put too much tension on the chain. Cct install on my raptor 700thank you for watching dont forget to hit that. This allows the cams to go momentarily out of time, and can result in bent valves andor serious engine damage. I put a manual timing chain tensioner on my ttr250. Bolt holes are approximately 40mm apart on this version check this before ordering. Hope this lends some assistance to those who need it. The latest stock tensioners from triumph have deeper notches in the ratcheting mechanism, that should help to reduce the failures that have occurred on the r3 and 1050 engines that these are used on. I made one of these manual chain tensioners for my k1200r about 34 years ago.
Good luck, oh and buy a workshop manual, it is worth every penny. I locked it down a 14 turn back from this spot when i started the bike it sounded good at idle but i got the sewing machine noise when the rpms increased, and it would stop when the bike idles. Installed the manual cam chain tensioner from ape page 3. How to fail at installing an ape cam chain tensioner. Or is the only way for the chain to move if the cams are removed and installed improperly. Then, i am to inspect the chain and guides to see what parts to order ive shopped for worst case scenario meaning replacing everything without removing cyl head hoping ive found decent prices and quick shipping. Ape pro series cam chain tensioner kawasaki zx6r ex650. Most people say to adjust it just until the rattle goes away when hot. The blow releases the lock and the pusher springs back out to produce chain tension. This allows the cams to go momentarely out of time, and can result in bent valves andor serious engine damage. I found the best manual adjustment was hot as thats where it runs all of. You just have to adjust it every few thousand miles, or as the chain stretches and loosens. A manual cam chain tensioner is intended to eliminate lash of the cam chain caused by inconsistent tension during hard use of the motor. Ape manual tensioners are cnc machined from billet alloy to exact tolerances for perfect fit.
The automatic adjusters can back out when the throttle is closed suddenly at high rpm. Gsxr srad cam chain tensioner replacement suzuki gsxr. No matter what the engine does, the cam chain tension will remain constant. Apr 21, 2017 i like and still use the old style manual cam chain tensioner on my kz motors. How to adjust the cam chain tensioner manual ccts only. Valve clearance, manual cam chain tensioner adjuster. Mar 03, 2018 i put a manual timing chain tensioner on my ttr250.
By installing this tensioner you will never need another. The ape cam chain tensioner does not auto adjust, that is what makes it a manual tensioner, you have to adjust it manually. Do not move the crank back, nor move the crank forward. Just get the ape manual tensioner and adjust with your hand slowly till the noise goes away. Adjusting manual cam chain tensioner adventure rider. Dont go torquing that b down or anything, just finger, finger, tight.
I tightened it by turning the adjuster in by hand until it had tension and was getting hard to turn, and i could feel it hitting the chain guide. Sep 03, 2011 to set the tensioner adjustment, rotate the engine forward while screwing the tensioner bolt in. One the chain is really stretched or two the plastic guides are worn. As others have said, not one reported cam chain tensioner failure yet with the xsr900, or even anyone reporting excessive cam chain noises. Version 2 of the ape racing cam chain tensioner fresh off their cnc machine for the k1200gt was just hatched today. Ape releases manual cam chain tensioner for yamaha 1. Pro series cam chain tensioner kit suzuki hayabusa thru 2007, sv650 early 19992004. Installed the manual cam chain tensioner from ape bmw k1200. Do a cold start adjust till the noise is faint or gone. Manual cam chain tensioner install and adjustment youtube. Ape manual cam chain tensioner install zx14 forums.
The manual tensioner changes tension between hot and cold. An ape manual cam chain tensioner is a must for any kind of performance riding. Ape pro series cam chain tensioner kawasaki zx6r ex650 zx12r. Reduce the uncertainty to whether or not the factory tensioner is working correctly. Shortly after installing the ape and starting and shutting off the bike a few times, it started stalling on me. Replaced it with a manual unit, as the cam chain was very looseworked fine for the last two years i had the bike, and never had any chain noise thereafter. How to fail at installing an ape cam chain tensioner suzuki. For the finer pitch thread on the ape pro series tensioner it is advised to back the tensioner up 12 of a turn. Yamaha mt 09 install and adjustment psr manual cam chain tensioner.
Jul 27, 2014 the following instruction is a how to guide for people who have changed to a manual cam chain adjuster and should be done every miles. The problem is, i dont hear any rattling or wooshing or anything even when the tensioner applying no pressure at all ie. How to adjust ape cam chain tensioner page 2 kzrider. It states to use the tool to turn the tensioner shaft fully in clockwise and securing it with the special tool in order to prevent damaging the cam chain.
Wound up destroying the unit and my bike wont start now. The ape tensionner was design to cover the oil passage inside the bore where it fit. I figured maybe the automatic stock cam chain tensioner had gone bad. It is a tradeoff between that and having another bmw oil reservoir tensioner eventually fail. Ape manual cam chain tensioner installation ape race parts. How to adjust ape cam chain tensioner kzrider forum. You need to keep an eye on it but if the chain start to be noisy at start up all you need to do is had a little bit of preload and lock it up again for thousand of worry free happy miles. Feb 24, 2021 need info on adjusting ape manual cam chain tensioner. Begin screwing the tensioner bolt in gently until you can feel the resistance on the cam chain then stop. Be sure to watch entire video prior to installation. To set the tensioner adjustment, rotate the engine forward while screwing the tensioner bolt in. Slightly difficult to hold a camera and tools at the same time.
Do not over tighten the cam chain, as cam chain guide damage could occur. When you feel the engine tensioner parts guide, rollers, etc. Apr 07, 2006 the hard part is adjusting ape tensioner, i am sure they supply instructions, but you will have to remove valve cover to set tension properly, and be careful the chain does not skip a tooth or your timing is out, is just as well to check valve timing on reassembly. Psr manual cam chain tensioner yamaha mt 09 youtube. You have to remove your air box to adjust it, and it is still difficult to get to with the throttle bodies on. Oct 23, 2020 install the tensioner, stick a long screwdriver or dowel in through the cam chain tunnel against the inside of the chain and give it a whack with a hammer. So i decided to try installing an ape manual tensioner on my 2005 gsxr 1k.
Installing ape manual cam chain tensioner on an 09 r1 watch garage endeavors installation video hereg. Never had a problem with them causing the cam timing to jump. If you have the manual tensioner already and get the diesel or clicking sound, it is wise to check the tension in the cam chain immediately. Ape bmw srr manual cam chain tensioner on their home page, you have to go to the europe bikes on the left window under zones and then youll see bmw, triumph, and ducati and whatever else they make for the european bikes. I had called them but they refused to make it custom at the time. This allows the cams to go momentarely out of time, and can result in bent valves andor serious engine.
When you feel the engine tensioners parts guides, rollers, etc. Oct 23, 2020 patient 2005 gsx0r 36,000 miles first thing i am doing is installing the manual cam chain tension adjuster by ape. I tightened it by turning the adjuster in by hand until it had tension and was getting hard to. Manual cam chain tensioner my 2011 zx6r sold 2018 came with an automatic cam chain tensioner that basically never selfadjusted.
See your shopping cart for the rates which apply to your order. You can feel the tension in the chain and adjust the ape tensioner witho. Apr 20, 2010 without going into all the details, does anyone know if incorrectly adjusting an ape manual cam chain tensioner on a 2007 cbr600rr could cause the cam chain to jump a tooth or two on a cam sprocket. May 28, 2015 1980 kz750 cam, ape springs, stock clutch barnett springs. Cct install on my raptor 700thank you for watching dont forget to hit that like button and sub. Vance and hines header w comp baffle and ape pods, dyna s and green coils, copper wires. Buy ape cam chain tensioner and get the best deals at the lowest prices on ebay. Hell, i used to shut the throttle at 10,500rpm all the time on my kz, and never had a problem with it jumping cam timing. Used an ape off a zx11 as the template and reused that ones bolt.
Remove the right hand side fairing and the pulse timing cover front engine cover to gain access to the crank end for turning the engine over by hand. The earlier fz09s had some cam chain tensioner issues, but not the xsr900. Valve clearance, manual cam chain tensioner adjuster install. Jun 05, 2011 the stock tensioner is a ratcheting unit that is spring loaded and are self adjusting, as the cam chain stretches. Installed the manual cam chain tensioner from ape bmw. Move crank in direction of rotation clockwise you facing the 17mm bolt head. Rotate the motor forwards, while screwing it in until you feel the cam chain drag against the cam chain guide. Ape manual cam chain tensioner install a manual cam chain tensioner is intended to eliminate lash of the cam chain caused by inconsistent tension during hard use of the motor. I tore apart the tensioner on a clean whit cloth and sprayed carb cleaner on all the parts. Ape manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on highperformance engines. You turn the bolt in to put tension on the cam chain guide, then tighten a pinch bolt to lock it in place. Instructions to set the tensioner adjustment, rotate the engine forward while screwing the tensioner bolt in. This holds the correct tension, as kaw engineered, on both a cold and hot engine.
Ape manual cam chain tensioner pro series dme racing. The added extension under the flange should seal off that hole and the screw is about 14 longer as it was close to bottoming out. When the motor is run under sever conditions, oil starvation to the cam chain tensioner may result in. Running a manual cct can be risky too if you dont keep it adjusted perfectly all the time. Both problems can be eliminated with the installation of the ape manual tensioner. That move means, load the chain past one tone wheel leg and stop. The most widely used replacement cam chain tensioner from the guys on this board is the manual cct from ape. For the finer pitch thread on the ape pro series tensioner it is advised to back.
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